Precision Machining
MIC Group offers world-class precision machined components to a diverse range of industries. We use the most modern, state-of-the-art machinery with the latest in milling, turning, gundrilling, and EDM technology. This vertical integration and our focus on close-tolerance CNC machining of standard and exotic materials, coupled with the latest technical innovations, allows us to optimize our service, quality, and delivery lead times.
Specifications
| Materials | Stainless Steel Alloys, Nickel Based Alloys, Cobalt Based Alloys, Beryllium Copper, Titanium, MP35N, Carbon Steel, Molybdenum, Bronze, Inconel, Nitronic, Nimonic, Aluminum Grades, Armored Plate, Super Duplex, Castings/Forgings, Carpenter M-50 |
|---|---|
| Part Weight Limit | Up to 5 Tons (based on Cranes) |
Gundrilling is a special and unique machining service that creates a long, very straight, relatively small diameter hole. Typically, this specialized service is not a core competency of a machining organization.
MIC Group is pleased to offer in-house gundrilling to our customers to eliminate the extended project lead time associated with outsourcing. This, in turn, saves our customers time and money.
- Applicable to a broad range of materials.
- Very accurate at high tolerances.
- Easily repeatable
- Smooth surface finishes
- Eliminates need for deburring, reaming and work hardening.
Specifications
| Min Diameter & Max Depth | .093″ x 30″ |
|---|---|
| Max Diameter & Max Depth | 1.5″ x 72″ |
Ejector drilling provides the same benefits as gundrilling, only with greater diameters . This extension to our ability to make long straight holes enhances our service packages to our customers.
- Ejector drills, also called a dual tube system, consist of a drill head, an outer tube, and an inner tube.
- High pressure coolant is introduced through the space between the inner tube and outer tube.
- Chips are discharged through the inside diameter of the inner tube and exhausted through an adapter mounted to the front of the machining spindle
Ejector Drill Specifications
| Max Diameter & Max Depth | 5.25” x 155” |
|---|
Honing
A precise, smooth, and polished ID cutting process, honing uses polishing stones to gently create an ideal finish.
- Extremely accurate
- More efficient and precise than grinding.
- High metal removal rate
Honing Specifications
| Max Diameter & Max Depth | 4.25″ ID x 155″, 4.5″ ID x 144″ |
|---|
Our extensive experience with milling is a true competitive advantage. Whether your needs require a vertical or horizontal mill, our knowledge and industry leading equipment enable us to tackle the most difficult of our customers’ milling requirements.
- 5-Axis vertical mill capabilities
- Horizontal boring mills
Specifications
| Vertical | Horizontal | |
|---|---|---|
| Type | CNC | CNC |
| Through Spindle Coolant | Yes | Yes |
| High Pressure Coolant | Yes | Yes |
| Dual Pallet | No | Yes |
| # of Axis | 5 X,Y,Z | 4 X,Y,Z |
| Working Envelopes/Max | 120” x 35” x 40” 120” x 40” x 30” 141” x 36” x 32” | 59” x 47” x 27” 60” x 60” x 48” 118” x 90” x 63” |
Vertical turning lathes allow an extra level of service to resolve challenges associated with part size, weight, and complexity.
- CNC and Manual
- Extensive quantities of numerous brands.
Specifications
| Horizontal | Vertical | |
|---|---|---|
| Types | CNC, Manual | CNC |
| Spindle Bore Size | 1″ to 10 1/2″ in diameter | |
| # of Axis | 2 | 2 |
| Live Tooling | Yes | |
| Max Swing | 8” to 40” in diameter | 98″ |
| Max Turning | 6” to 32” in diameter | |
| Min Workpiece OD | 1/16” to 5” in diameter | |
| Max Boring Depth | 3” to 40” in length | |
| Distance between Centers | 12” to 224” in length | |
| Steady Rest OD | 2″ to 30″ in diameter | |
| Rearchuck | Yes | |
| Work Envelopes (Min) | 6″ x 12″ 6″ x 14″ | |
| Work Envelopes (Max) | 19” x 120” 20” x 180” 32” x 224” 30” x 70” | 63″ x 98″ |
| Max Cutting Height | 63″ |
Electrical Discharge Machining (EDM) uses an electrical discharge or spark to remove material and is typically applied to complex dimensional shapes. This method is especially well-suited for cutting intricate contours or delicate cavities that would be difficult to produce with a grinder, an end mill, or other cutting tools.
MIC Group offers EDM as part of our specialty services. This capability allows us to provide a broader range of complex machining solutions.
- Wire & Plunge
- Material hardness has little to no negative impact.
- Applicable to any material that is electrically conductive.
- A highly precise and reliable method
- No distortion on delicate sections or weak materials
- Very good surface finishes
Specifications
| Type | Wire | Plunge |
|---|---|---|
| Max Tank Height | 16.5″ | 17.7″ |
| Working Envelope | 33” x 22” x 18” | 43″ x 32″ x 18″ |
| Open Height Min | 1.0″ | 1.0″ |
| Open Height Max | 16.5″ | 17.7″ |
